Winding machine OM-2
The OM-2 winding machine is designed for winding round conductive wires with a diameter of 2 to 8 mm with polymer tapes.
Composition of the machine:
KOUP-1000P Console-type drive pay-off device. The rewind speed is controlled by a compensator. Reel lifting is mechanized - 1 pc.
ВЦО-2.08У Compensator for wire tension and speed control - 2 pcs.
О2-30 Semi-tangential tape wrapper for 2 mugs with insulating material - 1 pc.
TG-800 Caterpillar traction with measuring device - 1 pc.
KPUP-1000 Console-type receiving device. The winding speed is controlled by a compensator. The device is equipped with a screw spreader with adjustment of the spreading step from the electronic control system. Reel lifting is mechanized - 1 pc.
OM-2.68 Electronic machine control system - 1 pc.
Tape wrapper specifications
| Diameter of wrapped cores, mm | from 2 to 8 |
| Wrapping pitches, mm | from 2.5 to 40 |
| Discreteness of setting the winding pitch, mm | 0.1 |
| Number of circles with insulating film in a wrapper, pcs | 2 |
| Insulating film circle dimensions: | |
| Outside diameter | up to 300 |
| Inner diameter | 76 |
| Ribbon width | 4 to 20 |
| Belt thickness | 0.012 to 0.2 |
| Tape tension, g | 300…4000 |
| Maximum wrapper head speed, min-1 | 700* |
| Wrapping line speed, m/min | up to 28** |
Wrapper drive - from individual el. AC motor. The winding pitch is set from the operator panel (located on the main control panel mounted on the caterpillar traction). The wrapper is equipped with a tape break sensor.
* In case of uneven threading of the wrapper, the speed should be reduced to 350 rpm.
** The line speed depends on the wrapping pitch and the speed of the wrapping head.
Sender and receiver specifications
| Spool web diameter, mm | 560...1000 |
| Reel neck diameter, mm | from 200 |
| External coil width, mm | 310-500 |
| Central hole, mm | 106, 127 |
| Reel weight, kg, max | 1000 |
| Installed drive power, kW: | |
| Coil Drive | 1,1 |
| Elevator drive | 1,5 |
| Spreader | 0.37 |
| Wire spacing, mm | 1.5…7.5 |
| Discreteness of nesting pitch setting, mm | 0,1 |
The spreader drive is a geared motor with asynchronous el. motor and encoder mounted on the spreader screw. The spreader ensures winding of the TPZh without damaging the tape layer.
Crawler Traction Specifications
| Cable pulling working area length, mm | 8000 |
| Maximum pulling force, kg | 500 |
| Air pressure in the customers pneumatic network, MPa | at least 4 |
| Traction drive | el. engine |
Compensator specifications
| Number of pulleys in upper block, pcs | 2 |
| Number of pulleys in the lower block, pcs | 1 |
| Pulley diameter, mm | 380 |
| Wire tension, N | 5…80 |
| Overall dimensions, m | 0.87х0.40х1.580 |
| Device weight, kg | 80 |
Control system specifications
| Measurement error of length gauge no more than | 1% |
| Speed meter error no more than | 5% |
The machine control system is based on a Siemens controller and an operator panel.
General Requirements
The machine is manufactured in the right version. The wire runs from right to left, the insulator stands facing the machine. Equipment painting color - blue, rotating parts - yellow.
Photos
