Cable rewind line LP-15-1000
The line is designed for rewinding cores, cable blanks and wires from the output coil to the coil with insulation breakdown testing, diameter measurement and shape deviation.
Line Composition
- KOUM-10B2 Active console pay-off device - 1 pc.
- КR-735-15 Lever compensator - 1 pc.
- KPUM-10B2 Console receiver - 1 pc.
- Electrical equipment based on the controller and operator panel (Siemens) - 1 pc.
Technical characteristics of the line
| Rewind speed: | up to 250 m/min |
| Rewindable material: | TPG from copper, aluminum, bimetallic wire. Insulation and sheathing of semi-finished and finished products made of PVC, polyethylene, TPE, halogen-free compounds, organosilicon rubber compounds |
| Diameter of rewound cores, cables: | |
| Semi-finished products, wires and cables, mm | 1…15 |
Technical characteristics of the pay-off device KOUM-10B2
| Spool web diameter, mm | 400-1000 |
| Reel neck diameter, mm | 160-500 |
| External coil width, mm | 236-750 |
| Central hole, mm | 56; 80 |
| Reel weight, kg, max | 2000 |
| Installed drive power, kW: | |
| Coil drive | 15 |
| Reel lifter drive | 1,5 |
| Overall dimensions length x width x height, m | 1.75x1.8x0.87 |
| Device weight, kg | 1000 |
A cantilever-type drive pay-off device with a mechanical coil clamp and a motorized coil lift is designed to unwind wire or cable and can be used as part of a winding machine, rewinding line or other technological equipment.
On the basis on two axes, the body of the quills is mounted with the drive and clamping quills fixed on it. The coil is clamped by two screws installed in the quills. To prevent loosening of the clamp, locking levers are provided. To facilitate the installation of the coil, a clamp is provided with quills on both sides. To lift the coil, the device is provided with a screw lifter driven by a special motor-reducer with a thrust bearing on the output shaft. The coil drive is an asynchronous motor with a toothed belt transmission to the drive quill. When the machine is running, the coil drive operates in the wire rewind mode under the control of the compensator, ensuring the rewind of the core with a given tension. To control the device, a remote control is provided on the right side of the quill body.
Technical characteristics of the lever type compensator KR735-15
| Number of pulleys in the upper block, pcs | 4 |
| Number of pulleys in the lower block, pcs | 3 |
| Pulley diameter, mm | 350 |
| Wire tension, N | 40…750 |
| Overall dimensions, m | 1.25х0.95х1.78 |
| Device weight, kg | 300 |
Technical characteristics of the receiving device KPUM-10B2
| Spool web diameter, mm | 400-1000 |
| Reel neck diameter, mm | 160-500 |
| External coil width, mm | 236-750 |
| Central hole, mm | 56; 80 |
| Reel weight, kg, max | 2000 |
| Installed drive power, kW: | |
| Coil drive | 15 |
| Elevator drive | 1,5 |
| Arranger | 0,3 |
| Wire spacing, mm | 1…15 |
| Nesting step resolution, mm | 0,1 |
| Spreader drive | servo gear motor |
| Overall dimensions, m | 1.75x1.8x1.25 |
| Device weight, kg | 1080 |
A console-type receiving device with a mechanical coil clamp and a motorized coil lift is designed for winding wire or cable and can be used as part of a winding machine, rewinding line or other technological equipment.
The design of the receiving device is similar to the design of the giving device and differs in an additionally installed spreader on a toothed belt with an individual drive. The spreader ensures even distribution of the wire on the receiving coil. A constant wire lay-out pitch is provided by the control system. To limit the stroke of the spreader carriage, a positioning system based on a central sensor is provided. Two backup (emergency) sensors are provided to limit the spreaders travel in emergency situations.
Electrical equipment of the rewinding line
Electrical equipment consists of a cabinet with power and control equipment, as well as control panels, terminal boxes and mechanism drives.
The machine control system is based on a controller and an operator panel.
Composition of the basic equipment of the control system:
- Siemens control controller and operator panel;
- Mitsubishi pickup stacker drive servomotor;
- frequency converters for drives of coils of transceivers of the "Sinamics" series of the "Siemens" company.
Photos of the rewinding line
