Insulating machine IM-32
Horizontal insulating machine type IM-32 is designed for applying insulation with paper tapes to the cores of power cables with a voltage of 1 to 10 kilovolts with a cross section of 16-240 mm2.
Composition of the insulating machine
- Dispenser OTU-1800P - 1 pc.
- Tape wrapper OT-16-500 - 2 pcs
- Traction device TG-1600 - 1 pc.
- Receiving device PTU-1800 - 1 pc.
- Straightener - 1 pc
- Electrical equipment with a controller and an operator panel based on Siemens - 1 pc.
Specifications
Tangential wrapper for 16 tapes with a diameter of circles of insulating material up to 500 mm. consists of a head with 16 plates, a protective fence, an asynchronous electric motor with an encoder and forced cooling, a pneumatic brake device, belt tension regulators and sensors for breaking and ending the tape (for each circle), a sound and light signaling device (andona), a control panel ( for 8 buttons + space for the OP-77A panel), Micromaster 440 electric drive for the electric motor with encoder and profibas panel, braking resistor.
| Taper Type | Tangential |
| Number of plates, pcs | 16 |
| Maximum head rotation speed, rpm | 600 |
| Infinitely variable speed | with frequency drive |
| Power el. wrapper drive motor, kW | 7.5 |
| Direction of rotation | Right/Left |
| Section of wrapped cable, mm2 | 10-240 |
| Workpiece diameter, mm | 3.5-21.5 |
| Tape Tensioning Systems | Yes |
| Min. belt tension, g | 200 |
| Max. belt tension, g | 4500 |
| Tape Break Control | Yes |
| Tape end control | Yes |
| Tape roll dimensions: | |
| - maximum roll diameter, mm | 500 |
| - bushing diameter, mm | 76 |
| - belt width, mm | 8-30 |
| - tape thickness, mm | 0.100-0.150 |
| Maximum number of tape rolls, pcs | 16 |
| Wrapper execution by wire path | Right/Left |
Maximum rotation speed of the wrapping head is ensured only with uniform filling with insulating material!
Design Features
Support rollers are installed at the entrance to the wrapper and at the exit from the wrapper to hold the insulated core and eliminate its runout.
The tension of paper tapes is adjusted by adjusting the tension constancy mechanisms when installing a roll with paper of various widths and thicknesses.
A pneumobrake is provided to quickly stop the wrapper head when the tape break lock is triggered.
The buttons and the operator panel on the control panel are purchased and installed by the Customer.
The cover of the wrapper guard is opened by a pneumatic cylinder.
Specifications of the transmitter and receiver
| Check diameter of installed drums, mm | 1000 to 1800 |
| Total drum width, mm | 620 to 1050 |
| Nesting pitch, mm | 4 to 35 |
Crawler Traction Specifications
| Length of the active part of the cable passage, mm | 1620 |
| Linear speed of insulated cable, m/min | to 32.5 |
| Maximum pulling force, kg | 500 |
Specifications of the control system
The machine control system is based on the controller, operator panel, servo drives and frequency converters from Siemens.
General Requirements
The machine is manufactured in the right version. The wire runs from right to left, the insulator is facing the machine.
Equipment painting color - blue, rotating parts - yellow, cabinets and panels of electrical equipment - gray.
The total length of the line is approximately 26 meters.
Photos of the insulating machine IM-32
